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The motor control industry is valued, and the new trends of several Chinese domestic motor companies

Date:2022-10-29   Author:XINDA MOTOR

The motor control industry is valued, and the new trends of several Chinese domestic motor companies

Introduction: Motors are divided into controlled motors and non-controlled motors. Generally speaking, non-controlled motors mainly focus on the power and energy indicators of the motor in the process of starting and running, while control motors focus on the amplitude-frequency characteristics and phase-frequency characteristics of the motor output. and output characteristics such as accuracy, sensitivity, stability and linearity

  Motors are divided into controlled motors and non-controlled motors. Generally speaking, non-controlled motors mainly focus on the power and energy indicators of the motor during startup and operation, while control motors focus on the amplitude-frequency characteristics, phase-frequency characteristics and output of the motor output. The accuracy, sensitivity, stability, linearity and other indicators of the characteristics, as the executive components of the system, the control motor pays more attention to the torque, speed, position output characteristics, etc.

  Modern control motors include stepper motors, DC brushless motors and servo motors, etc. The drive control system consists of control motor + motor driver + controller and other components to complete complex motion control tasks. The usage of control motors and their drive systems is closely related to the level of economic development, science and technology, industrial automation and the technical development level of the control motor itself. It is mainly used in industrial automation, office automation, financial equipment, medical equipment , communications and household appliances. And other downstream industries, the application is very extensive.

  From the perspective of market size, according to industry estimates, the global shipment of hybrid stepping motors in 2021 will be about 100 million units, and the market size will be about 800 million US dollars. If motor control and drive systems are added, the global scale will be about 1.3 billion. USD; permanent magnet stepping motor, there are 1.6 billion units of stock market in the world, if you count one unit for 1 dollar, the market size is about 1.6 billion US dollars; the global shipment of brushless DC motors in 2021 is about 1.5 billion units; servo system It is estimated that this year's shipments will be 15-20 million sets, of which Japan's Panasonic has the largest output, about 3 million sets a year, and domestic Huichuan Technology also has about 1 million sets.
  In recent years, many semiconductor manufacturers have begun to launch new products and solutions for the motor control industry. Of course, in addition to the original chip manufacturers, there are actually many manufacturers doing downstream applications in China. Today, let's take a look at a few of them. The latest developments of representative enterprises, such as MOONS, Jiangsu Lely, Kelier, etc.

  MOONS' Electric: Focusing on three product lines of brushless DC motor, servo and linear module in the future

  MOONS' occupies a high industry position in the global HB stepper motor field, accounting for more than 8% of the global market share, and more than 50% of its stepper motor products are exported to the United States, Europe, Japan and other places, and MOONS' is in With subsidiaries in the US, Italy, Singapore and Japan, it has become a global supplier of stepper motors.

  Although the application trend of HB stepping motor is shrinking in the office automation industry, downstream industries such as medical equipment, security monitoring, factory automation applications are rapidly increasing, and 3D printing and solar power generation applications are emerging.

  According to the information of MOONS' Electric at its financial report exchange meeting, its future product direction will focus on three product lines of brushless DC motor, servo and linear module. Its brushless DC motor products can be widely used in factory automation, pump valves, solar equipment and automotive equipment and other fields. Its customers include Xerox, NCR, Fujitsu, Thermo Fisher, Continental Electronics, Huawei, Ricoh, Ericsson, NIXDORF, Japan JUKI, OLIVETTI, SCHNEIDER, Siemens Healthcare, Panasonic and other well-known domestic and foreign companies. The servo field has only begun to set foot, and the encoder PLC has been made .
  In terms of specific applications, MOONS’s AGV, according to the company, 3 out of China’s top 5 AGV manufacturers have adopted their products; among surgical robots, MOONS is already working with partners to develop finger modules It is currently in the research and development stage; in terms of humanoid robots, they are also cooperating with some manufacturers to develop joint modules and finger modules; in terms of new energy vehicles , the electronic oil pump cooling system made by MOONS’ brushless DC motor has been adopted by customers. , it will be shipped next year, and the radar motor has also been tested by customers' A, B, and C rounds of prototypes, and it is expected to be mass-produced and shipped in Q1 next year.

  Jiangsu Leili: Based on home appliances, it has entered new energy (automobile, photovoltaic), medical, industrial control and other fields

  Jiangsu Leili is a company mainly engaged in the research and development, production and sales of household appliances, automotive micro-motors, intelligent components for medical instruments, industrial control motors and components, and related components. It used to be mainly based on home appliances, but now it has entered new energy (automobile, photovoltaic), medical, industrial control and other fields based on home appliances. However, in the new field, it is generally in the initial stage, and the market share is not high.

  In the field of industrial control, the overall direction is based on brushless motors as a platform.Servo motor direction development.

  In terms of new energy vehicles, mainly aluminum die-casting, the overall market share is small. At present, the aluminum die-casting market is relatively scattered, and the future will be a trend of concentration. Some customers have already imported.

  In terms of photovoltaics and energy storage, when the entire industry just started last year, Jiangsu Lely entered, and the current customer expansion is good.

  In terms of medical treatment, China's IVD nucleic acid testing market has grown rapidly in recent years. For the voice coil motor, there is only one British company in the domestic competitor, and the current supply ratio accounts for 50%.

  In addition, Jiangsu Lely has launched many new products this year:

  1) Home appliances: The mass production of brushless motors for air conditioners began in June. The output value is expected to be 30 to 40 million this year. It is currently being used in batches in various Gree bases. It will bring several customers in the future, and it is currently in the contact stage. At present, the production capacity is built at 1 million units, and the brushless platform will be a product with a large increase in the future. In addition, the new product of the refrigerator is the ice-making system, which focuses on foreign countries. The sales volume of Electrolux and Whirlpool will increase in the second half of the year.

  2) Industrial control: In the second half of the year, Dingzhi Technology will launch new products such as hollow cup motors and precision gear boxes. The brushless hollow cup motor has broken through the automatic mass production capacity. Precision gearboxes invested about 10 to 20 million related equipment last year. In the first half of the year, due to the impact of logistics, the project was delayed by 3 to 5 months, and the equipment was installed in August and September. In December, the company will launch hollow cup motors, precision gearboxes, and screw rods, which are used in control motor systems for industrial control, military industry and high-end medical instruments.

  3) Sports and medical treatment: The sports field is mainly treadmills. The first brushed motor was used, and now it is a brushless motor. The prototype is currently being tested by customers. The medical field focuses on the application of traditional brushless motors and screw rods in the IVD market. In the first half of the year, the demand for testing equipment in pet hospitals increased by 30% year-on-year. In addition, there are new market promotions for voice coil motors.

  4) The application of hollow cup motors in medical treatment will be launched after new products are serialized from small to large.

  5) New energy: The focus is on the application of photovoltaics, energy storage, and cooling motors for new energy vehicles. The company is actively solving the problems of the supply chain, especially the problem of chips. In the direction of new energy integrated die casting, the company is actively solving the problems of the supply chain, especially the problem of chips. In the direction of integrated die-casting of new energy, the company is developing towards the direction of integrated die-casting. At present, several major customers are in contact, and orders can be successfully received after mass production.

  Kelier: Expanding from smart home to industrial and automotive fields

  Kelier was founded in 1992 in a small town in Yongzhou, Hunan. After years of hard work, it has become a domestic R&D, manufacturing and sales enterprise of motors and control systems with a certain scale. Its main business is motor and motor supporting drive control system. Its main products are classified according to technical principles, mainly including shaded pole motors, series motors, brushless DC motors, stepper motors, servo motors, encoders, drivers, precision pumps, etc. The application areas of the products include smart home products, health and care products, robots, drones, smart security, mobile phones, etc.

  The company currently has seven business divisions, one in Yongzhou, Hunan, and the remaining six in Shenzhen. The operation headquarters is also in Shenzhen. The chairman and some managers are in Shenzhen. Among them, two business units are responsible for smart home business, involving ovens, microwave ovens, refrigerators, soymilk machines, wall breakers, air fryers, air conditioners, etc. Customers include Siemens, Electrolux, etc. The other five business divisions are responsible for brushless DC motors, servo motors, stepper motors, precision pumps and new energy vehicle motor products. DC brushless motors are mainly used in drones, vacuum cleaners, sweepers and other products; servo systems are mainly used in robots and industrial automation, lithium battery equipment, photovoltaic equipment; stepper motor stepping drives are mainly used in intelligent security, 5G base stations, 3D printing; precision pumps are mainly used in coffee machines and medical atomizing equipment.

  On the basis of the further expansion of the smart home market, Kelier continues to expand into new markets such as 3D printing, 5G base stations, medical equipment, security monitoring, robotics, lithium battery manufacturing equipment, electronic manufacturing equipment, industrial automation, and new energy vehicles. Suppliers of well-known customers such as Hikvision and Huawei.

  Epilogue

  With the advent of the digital age, people's living standards and the level of control motor technology have improved. Many manufacturing and application fields involving people's daily clothing, food, housing, and transportation are undergoing rapid changes. Emerging industries continue to emerge. The development has continuously put forward new demands, and the motor control industry has also become more vigorously developed, especially the small/micro-control motor and drive control system with high power density have a broader development space.