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Analysis of the problem of burn-out terminal block in three-phase motor

Date:2026-05-27   Author:Shandong Xinda Motor Co., Ltd.

A motor terminal block is an adapter device for connecting a motor to a power source. The advantage of using a terminal block is that the wiring requirements of the motor are fixed at the factory according to the rated voltage requirements of the motor, avoiding adverse effects on the motor due to wiring problems. At the same time, it also reduces the problem of re-identification when customers use it.


During actual motor operation, terminal block burnouts occasionally occur. Based on theory and experience, if all terminals on the terminal block are burned out, it may be largely related to the selection and manufacturing of the terminal block itself. However, if only a few terminals burn out randomly, it may be directly related to the fixing process during wiring. This could be due to the connection and fixing during motor manufacturing or the fixing process when connecting the motor to the power supply. However, if the location of the terminal block burnout is very regular, the solution should be analyzed from the design and manufacturing process of the terminal block itself.

From a statistical perspective, regular problems are relatively easy to identify and solve, while scattered problems have their own characteristics and are therefore relatively difficult to solve.

Let's see how motors are classified.


1
According to the type of working power supply

Motors can be classified into DC motors and AC motors based on the type of power supply. DC motors can be further classified by structure and operating principle into brushless DC motors and brushed DC motors. Brushed DC motors can be classified into permanent magnet DC motors and electromagnetic DC motors. Electromagnetic DC motors are further classified into series-wound DC motors, shunt-wound DC motors, separately excited DC motors, and compound-wound DC motors. Permanent magnet DC motors are further classified into rare-earth permanent magnet DC motors, ferrite permanent magnet DC motors, and AlNiCo permanent magnet DC motors. AC motors can also be classified into single-phase motors and three-phase motors.


2
According to structure and working principle

Based on their structure and working principle, motors can be classified into DC motors, asynchronous motors, and synchronous motors. Synchronous motors can be further classified into permanent magnet synchronous motors, reluctance synchronous motors, and hysteresis synchronous motors. Asynchronous motors can be classified into induction motors and AC commutator motors. Induction motors can be classified into three-phase asynchronous motors, single-phase asynchronous motors, and shaded-pole asynchronous motors, etc. AC commutator motors can be classified into single-phase series motors, AC/DC universal motors, and repulsion motors.


3
According to start-up and operation modes

According to the starting and running methods, single-phase asynchronous motors can be divided into capacitor-started single-phase asynchronous motors, capacitor-run single-phase asynchronous motors, capacitor-start-run single-phase asynchronous motors, and split-phase single-phase asynchronous motors.

4
By use

According to their application, electric motors can be divided into drive motors and control motors. Drive motors can be further divided into motors for power tools (including tools for drilling, polishing, grinding, grooving, cutting, and reaming), motors for household appliances (including washing machines, electric fans, refrigerators, air conditioners, tape recorders, video recorders, DVD players, vacuum cleaners, cameras, hair dryers, electric shavers, etc.), and motors for other general-purpose small mechanical equipment (including various small machine tools, small machinery, medical devices, electronic instruments, etc.). Control motors are further divided into stepper motors and servo motors, etc.


5
According to rotor structure

Based on the rotor structure, induction motors can be classified into squirrel-cage induction motors and wound-rotor induction motors.

6
By rotation speed

According to operating speed, electric motors can be classified into high-speed motors, low-speed motors, constant-speed motors, and variable-speed motors. Low-speed motors are further divided into geared motors, electromagnetic geared motors, torque motors, and claw-pole synchronous motors, etc.

In addition to being classified into stepped constant speed motors, stepless constant speed motors, stepped variable speed motors, and stepless variable speed motors, speed-regulating motors can also be classified into electromagnetic speed-regulating motors, DC speed-regulating motors, PWM frequency conversion speed-regulating motors, and switched reluctance speed-regulating motors.

The rotor speed of an asynchronous motor is always slightly lower than the synchronous speed of the rotating magnetic field. The rotor speed of a synchronous motor remains at the synchronous speed regardless of the load.